Precision DTL-1 240 Copper Aluminum Bimetallic/Bimetal Cable Crimping Lugs High Quality Wire Connecting With CE/IEC Test

Product Description

Bimetal Lug Type Specification
Bimetal Lug Dimension Table
Specification
Product Type: Bimetal lug
Material: Copper & Aluminium
Wire Range: 10mm² - 800mm²
Operating Temperature: -40℃ to 100℃
Conformat Standards: IEC61238-1, IEC60998, EN60998
Joining Method: Friction Welding (IEC Standard)
Bimetal Lug Product Parameters
Bimetal Lug Diagram
Bimetal Lug Detailed View 1 Bimetal Lug Detailed View 2
Product Description

Copper aluminum terminal

Bimetallic Lugs are mostly useful where an aluminum cable has to be terminated by a copper bus bar or copper contact. If Cable Lugs of only copper or aluminum are used, a galvanic action occurs due to dissimilar contact. The use of bimetallic lugs thus ensures a technically sound and durable joint. The Aluminum barrel is friction welded to the copper palm thereby achieving the best possible transition between barrel & palm.

  • Suitable for aluminum to copper terminations
  • Aluminium barrel is filled by neutral grease and covered by cap
  • Friction welded
  • Material: CU ≥ 99.9%, AL ≥ 99.5%
Terminal Lug Processing Detail
Our Factory
Factory Overview
Manufacturing Area 1 Manufacturing Area 2 Manufacturing Area 3
Factory Production Equipment 1 Factory Production Equipment 2 Factory Production Equipment 3
Packing and Shipping
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Storage and Logistics 1
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Shipping Container Loading
Frequently Asked Questions
Why is a bimetallic lug necessary for connecting copper and aluminum?
When copper and aluminum are placed in direct contact, galvanic corrosion occurs due to dissimilar contact. Using a bimetallic lug prevents this electrochemical reaction, establishing a stable and durable electrical joint.
What is the manufacturing method used for the copper-aluminum joint?
The joint is created using friction welding according to IEC standards. This method guarantees the best possible transition and electrical connection between the aluminum barrel and the copper palm.
Why is there grease inside the aluminum barrel?
The aluminum barrel is filled with a neutral contact grease and capped. This grease prevents contact with air, preventing oxide build-up on the aluminum surface to ensure optimal conductivity.
What standards do these bimetallic lugs conform to?
Our bimetallic lugs conform to international standards IEC61238-1, IEC60998, and EN60998, ensuring they meet global safety and quality criteria.
What range of wire sizes do these lugs support?
These lugs are designed to accommodate a wide wire range from 10mm² up to 800mm².
What is the operating temperature range for these terminals?
The operating temperature range is -40℃ to 100℃, making them suitable for severe electrical and industrial environments.

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